ALPS Manufacturer of Electronic Components/Parts Catalog

45mm Size Hollow Shaft Encoder/Potentiometer EC45A/RK45A/RK45B Series

Caution

  1. Appling load to terminals during soldering under certain conditions may cause deformation and electrical property degradation.
  2. Avoid use of water-soluble soldering flux, since it may corrode the switches.
  3. Check and conform to soldering requirements under actual mass production conditions.
  4. When soldering twice, wait until the first soldered portion cools to normal temperature. Continuous heating will deform the external portions, loosen or dislodge terminals, or may deteriorate their electrical characteristics.
  5. Flux from around and above the PC board should not adhere to the switches.
  6. After mounting the switches, if you intend to put the board into an oven in order to harden adhesive for other parts, please consult with Alps.
  7. If you use a through-hole PC board or a PC board thinner or thicker than the recommendation, here may be greater heat stress. Verify the soldering conditions thoroughly before use.
  8. Solder the switches with detent at the detent position. Soldering switches fixed at the center of the detent may deform the detent mechanisms.
  9. No washing.
  10. Protect small and thin switches from external forces in the set mounting process.
  11. Tighten the mounting screws by applying the specified torque. Tightening with larger torque than the specified one will result in malfunction or breakage of screws.
  12. Use of the switches with voltage below 1V DC or current below 10 µA may make contacts unstable. When using these switches in this way, consult with us beforehand.
  13. The products are designed and manufactured for direct current resistance. Contact us for use of other resistances such as inductive (L) or capacitive ©.
  14. The switch will be break if you apply a greater stress than that specified. Take great care not to let the switch be subject to greater stress then specified.
  15. Insert these switches to the specified mounting surface and mount them horizontally. If not mounted horizontally, these switches will malfunction.
  16. Use of the switches in a dusty environment may lead the dusts entering through the openings and cause imperfect contact or malfunction. Take this into account for set design.
  17. Corrosive gas if generated by peripheral parts of a set, malfunction such as imperfect contact may occur. Thorough investigation shall be required beforehand.
  18. [Looseness of the Shaft]
  When long shafts are being employed, the looseness (deviation) tends to grow in proportion to the shaft length. Checking shaft looseness under actual operational conditions is recommended.
  19. [Soldering]
  Do not employ wiring designs and soldering methods as illustrated in the schematic drawing. Molten solder flowing over the upper surface of PC board can cause imperfect contacts.
 
  20. [Dew Condensation]
  Do not use this product where dew or water drops might occur on the pattern surface of the encoder, etc. Insulation deterioration or shorting may occur.
  21. [Use of Chemicals]
  Since synthetic resins such as polycarbonate are being used as the material for the insulated type shafts, avoid using this product under gassy environments containing such chemicals as ammonia, amines, alkaline water solutions, aromatic hydrocarbons, ketones, esters and halogenated hydrocarbons, especially under their intensive gas environments.
  22. [Operation at Low Temperature]
  When these products are expected to be used under low temperature environments such as applications for car radios and car stereos, we can customize them for easier and more smooth rotary movements. When placing orders, indicate whether the low temperature specification is necessary or not.
  23. [Handling of Products with Switches]
  Avoid packaging or storing encoders with push-on switches with their shafts pushed-in. Be careful not to damage the switch portion.
  24. [Pulse count process]
  With respect to pulse count design of encoders, operational speed, sampling time, and masking time, etc. should be taken into consideration. Be sure to confirm these factors before using the encoder. For your pulse count design, consider adding C/R filters on your circuit as show below.
 
  25. Storage methods
  (1) Store the products as delivered, at a normal temperature and humidity, without direct sunshine and corrosive gas ambient. Use them at an earliest possible timing, not later than six months upon receipt.
  (2) After breaking the seal, keep the products in a plastic bag to shut out ambient air, store them in the same environment as above, and use them up as soon as possible.
  (3) Do not stack too many switches.

Measurement and Test Methods

  Electrical performance
  [Total Resistance]
  With the shaft (lever) placed at the termination of terminal 1 or 3, total resistance shall be determined by measuring the resistance between the resistor terminals 1 and 3 unless otherwise specified.
  [Rated Power]
  Rated power shall be the maximum value of electric power that can be applied continuously to the whole area of a resistor (between terminals 1 and 3) at the rated ambient temperature.
The rated ambient temperature of a carbon film resistor shall be 50°C. The maximum power at an ambient temperature of 50 to 70°C shall be obtained by multiplying the rated power by the rated power ratio determined from the derating curve shown below.
 
  [Rated Voltage]
  Rated voltage is associated with the rated power and shall be determined by the following equation. When the resulting rated voltage exceeds the maximum operating voltage of a specific resistor, the maximum operating voltage shall be taken as the rated voltage.
 
  [Voltage Withstand]
  Determined by applying AC voltage to the specified locations for one minute to checking for arc, burning, dielectric breakdown and other abnormalities. Respective terminals may be tested together. The locations described below shall be tested unless otherwise specified. However, if the section concerned is so constructed as to conduct, that particular part shall not be tested.
  [Insulation Resistance]
  Measured with a megger by applying specified voltage to the specified locations.
The locations below shall be tested unless otherwise specified. However, if the section concerned is so constructed as to conduct, that particular part shall not be tested.
  [Measuring Locations For Withstand Voltage and Ins
  · Between terminal and shaft (lever).
  · Between terminal and metal cover (frame).
  · Between terminals connected to separate resistor element and terminal connected to another resistor element (of multi-ganged-unit)
  · Between switch terminal and shaft
  · Between switch terminal and resistance terminal
  · Between switch terminal and metal cover
  [Contact Resistance of Switch]
  Unless otherwise specified, contact resistance of switch shall be determined by measuring drop voltage when 5V DC, 1A is applied between contacts and the contacts are closed.
  Mechanical Performance
  [Total Rotational Angle (Travel)]
  Determined by measuring the rotational angle (travel) when the shaft (lever) is turned (moved) from the termination position of terminal 1 to the termination position of terminal 3.
  [Rotational Torque (Operating Force)]
  Determined by measuring the torque (operating force) necessary to turn (move) the shaft (lever). Unless otherwise specified, measurement shall be made at an ambient temperature of 5 to 35°C, and the shaft rotational speed shall be 60° per second and the lever moving speed 20mm per second.
  [Shaft Wobble]
  Determined by measuring the amount of deflection at a position of 30mm from the reference surface with a bending moment of 0.1N·m (50mN·m for insulated shaft) applied perpendicularly to the shaft from 180° different directions at a point within 3mm from the place where a smooth cylindrical surface of the shaft ceases to exist. However, if the length of the shaft is less than 30mm, proportional calculation shall be used.
  [Allowable Operating Torque for Shaft (Leer)]
  With the shaft (lever) placed at the termination of terminal 1, a specified torsional moment (force) shall be applied in that direction for 10 seconds. Next, the shaft (lever) shall be placed at the termination of terminal 3 and a specified torsional moment (force) shall be applied similarly, to check the control part and other related sections for any deformation or breakage.
  [Push-pull Strenght (Lever Push-pull Strenght)]
  A specified force shall be applied in the axial direction of the shaft (lever) for 10 seconds to check the control part and other sections for any deformation or breakage and for operating condition.
Inquiries about Products
For more information please contact: Products Information Center.
1-7, Yukigaya-otsuka-machi, Ota-ku, Tokyo, 145-8501, Japan
Phone: +81 (3) 5499-8154
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