ALPS Manufacturer of Electronic Components/Parts Catalog

Resistive Sensors Rotary Type (360° Rotation) RDC80 Series

Caution

  [Use of Chemicals]
  Synthetic resins such as polycarbonate are used in the making of the sensors. Special care must therefore be exercised to prevent exposure of the resistor to heavy atmosphere of ammonia, amins, alkali solutions, aromatic hydrocarbons, ketons, esters, halogenous hydrocarbons or any similar substance known to affect the reliability of the product.
  [Measures to Deal with Noise Problems]
  While data is being received from the sensor, on rare occasions, penetrating external noise may cause interference with the outputs. To minimize the probability of this phenomenon pay attention to the following when you program the relevant software: receiving of data should always be repeated a number of times to ensure that you obtain a mean value. Have the system determine when/how to invalidate any data received in error. When doubt occurs let the system receive the subject data again and reconfirm that you have eliminated the anomaly.
  [Soldering]
  Avoid wiring and soldering that causes the solder to seep through to the top of the PC board(as illustrated). This can lead to a contact failure in the terminal section. If solder seepage is unavoidable, please consult with us.
 
  Analog Output Contact Type
  [Connection Impedance]
  The contact resistance (R1) in this sensor is set to a high level because it is manufactured to use the output terminals directly connected to the A/D port of the microprocessor.
Consequently, set the connection impedance (R2) to greater then 1M ohm to eliminate the influence of the contact resistance (R1).
 
  [Dew Condensation]
  Avoid using the sensor where dew or water vapor might be caused to condense on the surface of the resistor - deterioration of insulation or shorting may occur.
 
 
 
 

Measurement and Test Methods

  Electrical performance
  [Total Resistance]
  With the shaft (lever) placed at the termination of terminal 1 or 3, total resistance shall be determined by measuring the resistance between the resistor terminals 1 and 3 unless otherwise specified.
  [Rated Power]
  Rated power shall be the maximum value of electric power that can be applied continuously to the whole area of a resistor (between terminals 1 and 3) at the rated ambient temperature.
The rated ambient temperature of a carbon film resistor shall be 50°C. The maximum power at an ambient temperature of 50 to 70°C shall be obtained by multiplying the rated power by the rated power ratio determined from the derating curve shown below.
 
  [Rated Voltage]
  Rated voltage is associated with the rated power and shall be determined by the following equation. When the resulting rated voltage exceeds the maximum operating voltage of a specific resistor, the maximum operating voltage shall be taken as the rated voltage.
 
  [Resistance Taper]
  With the shaft (lever) placed in the specified position, resistance taper shall be determined by measuring the voltage between the specified terminals (between terminals 1 and 2 or between terminals 2 and 3) and calculating the percentage in reference to the voltage between terminals 1 and 3.
  Reference:
  Standard resistance tapers in reference to rotational angles (travels) are as shown below.
 
  [Voltage Withstand]
  Determined by applying AC voltage to the specified locations for one minute to checking for any arc, burning, dielectric breakdown and other abnormalities. Respective terminals may be tested together. The locations described below shall be tested unless otherwise specified. However, if the section concerned is so constructed as to conduct, that particular part shall not be tested.
  [Insulation Resistance]
  Measured with a megger by applying specified voltage to the specified locations.
The locations below shall be tested unless otherwise specified. However, if the section concerned is so constructed as to conduct, that particular part shall not be tested.
  [Measuring Locations For Withstand Voltage and Insulation Resistance]
  · Between terminal and shaft (lever)
  · Between terminal and metal cover (frame)
  · Between terminals connected to separate resistor element and terminal connected to another resistor element (of multi-ganged-unit)
  · Between switch terminal and shaft
  · Between switch terminal and resistance terminal
  · Between switch terminal and metal cover
  · Between switch terminal and metal cover
  Mechanical Performance
  [Total Rotational Angle (Travel)]
  Determined by measuring the rotational angle (travel) when the shaft (lever) is turned (moved) from the termination position of terminal 1 to the termination position of terminal 3.
  [Rotational Torque (Operating Force)]
  Determined by measuring the torque (operating force) necessary to turn (move) the shaft (lever). Unless otherwise specified, measurement shall be made at an ambient temperature of 5 to 35°C, and the shaft rotational speed shall be 60° per second and the lever moving speed 20mm per second.
  [Shaft Wobble]
  Determined by measuring the amount of deflection at a position of 30mm from the reference surface with a bending moment of 0.1N·m (50mN·m for insulated shaft) applied perpendicularly to the shaft from 180° different directions at a point within 3mm from the place where a smooth cylindrical surface of the shaft ceases to exist. However, if the length of the shaft is less than 30mm, proportional calculation shall be used.
  [Allowable Operating Torque for Shaft (Lever)]
  With the shaft (lever) placed at the termination of terminal 1, a specified torsional moment (force) shall be applied in that direction for 10 seconds. Next, the shaft (lever) shall be placed at the termination of terminal 3 and a specified torsional moment (force) shall be applied similarly, to check the control part and other related sections for any deformation or breakage.
  [Push-pull Strenght (Lever Push-pull Strenght)]
  A specified force shall be applied in the axial direction of the shaft (lever) for 10 seconds to check the control part and other sections for any deformation or breakage and for operating condition.
Inquiries about Products
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